Screw Packing Machine
Parameter

WE-LS6 Hardware Counting Packing Machine Manufacturer/Screw Pack Machine for Sale

 

Application:

This is fully automatic counting and packing machine , machine is able to counting or weighing screw, nut bolt, washer ,furniture kit, hardware parts, fasteners and small parts into pouch or box  according to your requirement. High precise and fast , save the labor cost for you.

Feature:

1 Accuracy:99.9% according to the quantity with fiber counting which is much big range direct ,fast and stable reaction speed.
End weighing director is optional for higher accuracy by reject the out tolerance dose .
2 Capacity : About 100~300 pcs /min per plate according to the exactly product .
3 Durable :  Lower malfunction rate and Life time for About 10 years .

4 Convenient :
Versatility : The same one torsional vibrator is able to used for certain range of products in different size and shape
Ergonomic condition : ergonomic condition operation area for the parts manually feeding which is unworkable with machine .
Feeding : Staff is convenient to feeding enough parts into the torsional vibrator which the height is about 800~900mm above the grand .
Fully automatic elevator or hopper is optional.
Quickly format change : remaining parts will be cleared in 5 min with pressing one button.
Lower Noise and surface wear with the specific glue on the surface of torsional vibrator .  Soundproof enclosure is optional .
5 Customize: The size and principle of torsional vibrator is customized to optimize feeding and alignment according to the exactly parts ,
with linear vibrating for hung or full wave vibrating intensity
6 Installation: Machine is assembly so easy disassemble for the shipment and installation for working.
7 Reserve the position for future additional torsional vibrator.

8 Multifunction :
Fully automatical process of feeding ,alignment ,counting, reject wrong quantity, bag forming,  filling ,sealing and cutting
Options :Easy connecting to elevator conveyor ,printing ,end weighing checker or bag quantity counting device , exhausting or inflating device.
PLC: Adopt import PLC control unit matched with 7″color touch displayer to realize multifunctional intelligent control .
Independently PLC control unit for torsional vibrator and packing machine
Stainless steel bearing structure with pneumatic reel holder
Bag appearance is neaten and firm
Intelligent temperature control unit ,
Step motor pulling film ,
Electric eye tracing fix the accurate cutting position,
Thermoregulator or impulse for PE for composite version
Cutter is durable with nickel plating and harden processing .
Laborate bag forming tube avoid film stuck or wrinkle.
Status light :Alarm system if any malfunction such as miscounting, lack of parts or film ,parts stuck ,empty bag .
Memory of different kind of packing input parameter .
Adjustment:Measuring range and Bag length adjustment via encode type .
E-stop if secure door open or reset target production capacity is reached.
Freedom combine the independently vibrator as well as the sequence so improve the speed and reduce the wastage for mixing parts  packing or link .

Parameter:

Speed 10-60bag/min
Counting range 0~100000个
Pouch size (L)40-320、(W)30-200mm
Film width 420mm
Film thickness 0.03~0.10mm
Gas consumption ≥0.03㎡/ min
Pressure 0.5-0.7Mpa
Sealing type Pillow sealing、side sealing with europe hole or chain bag
Power 5700W
Net/gross wt 900kg/1200kg
Voltage 220V、380V/50hz/60hz
Pack material OPP/CPP、OPP/PE MST/PE PET/PE
Demension L4000×W1500×H1800mm

Details

Hardware counting packing machine

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Washer Packing Machine Manufacturer

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Hardware Packing Machine

Plug Packing Machine

Small Spare parts Packing Machine

Packing Machine Manufacturer

Packing Machine Manufacturer

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Counting Packing Machine

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Counting and Packing Machine

Engineer Team

Process

Customer

Customer

Shipping

Installation Service

1.we provide videos and instruction manual to show the process of installation.

2.we provide training for installation for free in our factory.

3.we can send technician to buyer’s factory to install the machine and provide trainning course.

After Sales Service

1.One year warranty and free lifetime technique support.

2.Free spare parts would be supplied if machine broken within warranty period.

3.After the warranty period, the spare parts for replacement are offered based on certain charge.

Sample
Video
Features

WE-LS6 Hardware Counting Packing Machine Manufacturer/Screw Pack Machine for Sale

If you have meet the below machine problems pls feel free to contact us , we have solved these problems with 14 years experience. 

1 Miscount Small detection area and unstable sensitivity lead to miscount especially for mini size parts or with hole in center    
     More counting with inertia influence during constant following process 
     Mutual vibrating influence between vibrating bowl and linear feeding device 
     Follow through counting position parts is little jumpy with insufficient vibrating power .
2 Vibrating weakness versatility limit  feeding stuck 
  Insufficient vibrating power unable to feed the constantly parts for counting . 
  Vibrator with normal material and thin copper coil can’t standand with the  longtime high frequence vibrating .
   Noise and surface wear. Without glue sticking on the surface .
   Stuck Vibrating surface and linear feeding is not polished smoothful with rough workmanship so parts is easy stuck .
  Unable to suitable for different parts with same vibrator or difficult to adjust with linear track pathway , easy tuck

 

1  Main transmission part

Consist with sealing CAM, small gear, signal wheel and other components.Sealing CAM will show the action sealing and cut off  through tumbler working .small gear drive power to metering components, the signal wheel will provide count signal and action time to PLC for pulling bag .

                 

2Bag pulling mechanism

It controlled by the pulling motor, when you finished the bag length setting, the pulling step motor will pulling the setting bag length what you set for the machine sealing and cutting.

 

3、Bag former part

   Make from stainless steel 304 .Different film width will need different  bag former

4、Film feeding part

The paper/film supply structure consists of film axes, film stepper motors, signal axis, and other components, it primarily responsible for supplying and pulling packaging film to the packages. The signal axis is controlled by the sensor, when it give the signal to the stepper motor, the stepper motor will give the running machine a cycle paper/film supplying.

5、Sealing Mould adjustment

The distribution of axial CAM driver  to the Photoelectric eyes,make  drive shaft open and close periodicity , make sealing working and  cutter open and  close action to achieve sealing and cut off .

 

 

6、Photoelectric eye device

To choose the power switch of the packaging materials background, color control patch and photoelectric, please refer to the form.

Background/light/color

Black

Red

Orange

Yellow

Green   

Blue

While

White

Red/Green

Green

/

/

Red/Green

Red/Green

/

Blue

/

Red

Red/Green

Red/Green

/

/

Red/Green

Green

/

Red

Red/Green

Red/Green

/

/

Red/Green

Yellow

Red/Green

Green

/

/

Red/Green

Red/Green

/

Orange

Red/Green

Green

/

/

Red/Green

Red/Green

/

Red

Red

/

Red

Red

Red

Red

Green

The adjustment of the Photoelectronic Eye just make sure the Photoelectronic Eye can correctly detect the color control patch, the requirements that the space between the Photoelectronic Eye and the color control patch is about 10mm, the indicator light will on when the color control patch detected by the Photoelectronic Eye, otherwise it is off, between the color of color control patch and film color, if the color is similar, you should adjust the sensitive adjustment of the Photoelectronic Eye.

Each part adjustment

Speed adjust

The machine speed has been adjusted slowly before they leave the factory. If you want to improve the packaging speed in the process of operation, you can adjust the knob. The speed should be determined by the bag-making, filling and sealing, and so on. On the contrary of the higher speed will be slow down by turning left of the knob.

 

 

Temperature adjustment

With different packaging materials, we should set the suitable temperature on the temperature controller. General reference of temperature as follow:

Packaging material

Fix temperature

Remark 

Paper/ the polyethylene, nylon/polyethylene

130°C

These temperatures are only offered to reference. The concrete temperature should be depended on the effect of packaging and sealing.   

Pt/PE

125°C

Pet/PE, BOPP/PE

120°C

Polypropylene/PE

110°C

The horizontal sealing temperature always higher than the vertical sealing temperature by 10°C. After the  temperature setting is suitable for the sealing, we can see the temperature is suitable or not. It cannot seal tightly if the heat sealing temperature is low; it will be folded if the temperature is high. Thus, we should have an adjustment on the temperature.

3、Bag length adjustment

When Packing material proper installation , temperature suit for the sealing requirements,  input data on setting can be adjust bag length.

4Bag former adjustment

250

The install of bag former is required to vertical to the packaging film/paper roll. And the mixture center line of the bag former will overlap with the vertical sealing bar. Otherwise, it may have the wrong side or fold. The front and back side of bag former can ensure that the pulling bag wheel is pressed on the vertical sealing line.

Loose the bolts on the bag former, move to left or light to adjust the position of the bag former until it set at a right place.

 

The bag former should be move step right if the fault like right chart.

The bag former should be move step left if the fault like left chart

5、Cutter adjudtment

Loose the screw and bolt of left knife and right knife .the right cutter is floating and left cutter is tie .At the same time, the right cutter and left cuter can be move up and down .It can be adjustmrnt cutter spring by loose and tie screw .the working principle just like

scissors. loose or tie the springs for the pressure, and then tie the bolts back, start the machine  to check the cutting, make the adjustment until the cutting is good for your your bags.

 

6、Heat sealing mould adjustment

To adjust the heat sealing device require the left or right is flat on both side of heat sealing device, and the left of heat sealing device should face to the center. We can move position to adjust the vertical length of bag-making when the pressure is equal and vertical sealing is parallel to the fold of forming bag.

The method just like the picture, to loose the pull tight screw slightly, so it can be moving and leaning around with facing the heat sealing device. Each heat sealing device has three screws which is to pay the role of adjusting leveling and tightly. Each part can be adjusted when the screw rotates out or in by loosing.

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