Custom- Deep MAP Tray Vacuum Packaging for UK Customer
A customer from the UK is looking for a Modified atmosphere packaging (MAP) machine.
Capacity:
• Output: 2–6 cycles/minute
• Suitable for small-batch daily production (approx. 150–600 packs/hour)
• Manual or semi-automatic operation
Packaging System:
• Packaging type: pre-formed trays (PP, PET, CPET, biodegradable trays)
• Sealing: Heat sealing with MAP gas flushing
• Compatible film: Multilayer barrier films (PA/PE, PET/PE, EVOH barrier)
• Maximum tray size: approx. 300 × 220 × 120 mm
• Changeable moulds for different tray sizes
Gas Mixing & Control:
• Integrated gas flushing system (CO₂ / O₂ / N₂ compatible)
• Adjustable gas ratio settings:
o Fresh red meat: High O₂ mix
o White meat & processed meat: CO₂/N₂ mix
o Fresh vegetables: Low O₂, high N₂ mix
• Residual oxygen level after sealing: ≤ 1–3%
• Connection ports: 2–3 food-grade gas cylinders
• Optional gas mixer with flow regulators
Vacuum & Sealing Performance:
• Vacuum pump capacity: 20–40 m³/h
• Sealing width: ≥ 8 mm airtight seal
• Automatic film cutting
• Leak-proof sealing for chilled storage
Construction & Hygiene:
• Material: Food-grade SS304 stainless steel
• Smooth surfaces for easy cleaning
Control System:
• Digital control panel / PLC control
• Adjustable parameters:
o Vacuum time
o Gas flushing time
o Sealing temperature
o Sealing time
• Memory presets for meat and vegetable programs
Utilities Requirement:
• Power: 220–240 V, 50 Hz, single phase
• Power consumption: ≤ 2.5 kW
• Compressed air: not mandatory (or ≤ 6 bar if pneumatic type)
• Food-grade gas cylinders (CO₂, O₂, N₂)
Accessories & Deliverables:
• Minimum 2 tray mould sets
• Starter roll of barrier film
• Gas hose and connectors
• Tool kit and spare sealing wire
• User manual and maintenance guide
Installation, Warranty and Compliance:
• CE certification or equivalent
• Installation & Operation Instructions and training
• Warranty: Minimum 12 months
• Spare parts support ≥ 5 years
• User Manual: English.
• Maintenance Schedule and Parts List.
• Safety Certificates and Conformity Declarations.
• Online Operator and maintenance training (minimum 2 personnel).
• Service support commitment: Response time and parts availability.
• Local or remote technical support availability
Based on the customer’s detailed requirements for the machine, our WEP-450 model is well-suited to their needs; however, the vacuum chamber depth will need to be customized to 120mm.
Tray Sealer Parameter
| Model | WEP-450 |
| Max film width | 450 |
| Max film diameter | 300mm |
| Container depth | 120mm |
| Voltage | 3.5KW |
| Power customize | 380V/220V/110V 50/60H, 1ph 3ph |
| Air Pressure(Mpa) | 0.6-0.8 |
| Gas substitution rate | ≤1% |
| Residual oxygen | ≤±2% |
| Packing speed | 2~5 circle/min |
| Overall size mm | 1350*1050*1700mm |
| Net weight | 480kg |
| Package Size | 1450*1150*1800mm |
| Package Weight | 500kg+120kg Gas mixer |
| Container Material | Compatible with hard plastic, aluminum, paper, and trays(PP/PE/PET/PS) |
| Package type | MAP Gas flushing+ gax mixer |
| Easy open aid | Easy tear corner |
| Gas Connection Ports | 3 ports – for O₂, CO₂, N₂ |
Please be noted, there are Two ways to fill gas into trays:
Gas flush: Gas blows air out directly. No vacuum pump needed. Good for short shelf life.
Vacuum displacement: Vacuum pump removes air first, then fills gas. Best for longer shelf life. We recommend 63m³/h vacuum pump for our WEP-450.So Optional high-quality vacuum pump
| Parameter | Unit | V0063C |
| Rated Pumping Speed | m³/h | 63 |
| Ultimate Pressure | mbar (hPa) | 0.5 |
| Rated Motor Power | kW | 1.5 |
| Rated Motor Speed | RPM | 1450 |
| Noise Level (Sound Pressure Level) | dB(A) | 65 |
| Water Vapor Pumping Capacity | l/h | 1 |
| Operating Temperature | °C | 79 |
| Oil Charge | Liter | 1.5 |
| Weight | KG | 49 |
| Note: All values above are based on 50 Hz power supply. |
