Hardware Automatic Bagging and Boxing Packaging Line

Components and Functions
1. Feeding System:
Hopper: Stores bulk hardware items and feeds them into the system.
Vibratory Feeder: Ensures hardware items are evenly distributed and oriented for further processing.
2. Weighing and Sorting System:
Multi-Head Weigher: Precisely weighs hardware items and ensures the correct amount is dispensed for each bag.
Magnetic or Mechanical Sorters: Align and sort items, especially if they need to be in a specific orientation.
3. Bagging Machine:
Vertical Form Fill Seal (VFFS) Machine: Forms bags from a roll of film, fills them with the weighted hardware, and seals them.
Pre-made Pouch Machine: Optionally uses pre-made bags instead of forming them from a film roll.
4. Conveyor System:
Transport Conveyor: Moves filled and sealed bags to the next stage of packaging.
Sorting Conveyor: Directs bags to the appropriate locations for boxing.
5. Boxing Machine:
Box Erector: Automatically forms boxes from flat stock.
Box Filler: Places filled bags into the erected boxes in a specified arrangement.
Box Sealer: Seals the filled boxes, readying them for shipping.
6. Control System:
PLC (Programmable Logic Controller): Controls the entire line, ensuring synchronized operation of all components.
HMI (Human-Machine Interface): Allows operators to monitor and control the packaging line, adjust settings, and troubleshoot issues.
Options: Printer, Labeling Machine, Checkweigher, Strapping Machine.

Packing Sample

The main parameters:
Packaging speed: 20~30 packages/minute (depending on the quality of the packaging film, packaging materials, and packaging weight)
Bag size: (L) 100-400mm (w) 100-250mm (width can be non-standard to 75-250mm)
Bag types: premade bags, stand-up bags, four-side sealing bags, three-side sealing bags, and special-shaped bags.
Packaging materials: BOPP/CPP, PET/AL/PE and other heatable composite materials
Sealing form: mesh, stripes, double sealing
Total power/voltage: 3.5KW 220V 50/60Hz
Air consumption: 0.8Mpa 0.3m3/min

Packaging Line Advantages

Automates the entire packaging process, significantly increasing production speed and throughput.
Ensures accurate weighing and sorting, reducing waste and ensuring product consistency.
Reduces the need for manual labor, lowering operational costs and minimizing human error.
Flexibility to handle various types and sizes of hardware products, as well as different bag and box sizes.

Suitable Applications

Hardware Manufacturing: Packaging screws, nails, bolts, nuts, and other hardware items for retail or bulk distribution.
Construction Supply: Preparing hardware kits and assorted items for shipment to construction sites or stores.
Automotive Parts: Packaging small automotive components and accessories.
HMI (Human-Machine Interface): Allows operators to monitor and control the packaging line, adjust settings, and troubleshoot issues.

Video