Microgram-level dosing and Packing Machine
A customer from Greece Pharmaceutical company is looking for a sachet-filling machine that can create small sachets (about 25x25mm) filled with 50mg of medicinal powder.
The packing requirements seem simple, but there are two special points, a milligram level of measurement, and a 25*25mm small sachet, making, filling, and sealing.
Our solutions
- Microgram-level Dosing: Extreme Precision for Small Quantities
Microgram-level dosing is a critical requirement when dealing with medicinal powders, especially when only 50mg of powder is needed per sachet. In this case, the dosing system must be capable of handling extremely small amounts of material with an incredibly high degree of accuracy.
Traditional dosing equipment often lacks the precision needed for such micro-quantities. Therefore, advanced technologies, such as micro-scale weighing systems or load cell sensors, are required to ensure that the weight of the medicinal powder is measured to the finest detail, often at sub-milligram levels. To guarantee consistent quality and avoid errors, the machine should also incorporate real-time feedback systems to continually adjust the flow and ensure that each dose is correct. The inclusion of such high-precision systems is essential for meeting the stringent standards set by pharmaceutical manufacturers and regulatory bodies.
2. 25x25mm Sachets: Compact Design with High Packing Standards
The size of the sachets—approximately 25x25mm—poses its own unique set of challenges. These small dimensions require a highly specialized packing machine, as the tight space constraints demand precision not only in the filling process but also in the overall design of the machine. Achieving consistent filling of a small sachet means the machine must have the ability to accurately control the flow of powder while ensuring that no excess powder spills over and no under-dosing occurs.
In addition to the dosing system, the sealing mechanism plays a vital role. The machine must ensure that each sachet is tightly sealed without any loss of product or contamination. The sealing parameters must be adjustable to accommodate the unique material properties of the medicinal powder and the thin, flexible packaging material used for such small sachets. Furthermore, the machine should offer flexibility for handling different types of packaging materials, such as foil or paper-based laminates, while maintaining the integrity of the seal.
Due to the small size of the sachets, the machine must also be compact yet highly efficient, able to operate at high speeds without sacrificing precision. This can include the need for multiple filling stations to speed up the production process while maintaining dosing accuracy. Additionally, a quality control system should be in place to inspect each sachet for proper filling, sealing, and any potential defects, ensuring that every sachet meets the required pharmaceutical standards.
In conclusion, the combination of microgram-level dosing and the requirement for small, precise 25x25mm sachets creates a need for a highly specialized machine that integrates advanced technology to deliver the highest standards of quality, precision, and efficiency.
