Ultrasonic Welding Machine
Ultrasonic welding advantages include fast cycle times, precise control over welding parameters, the ability to join dissimilar materials, and the absence of consumables like adhesives or solvents. It’s also a clean and environmentally friendly process.
Ultrasonic Welding Machine
The ultrasonic welding machine is used to join materials using high-frequency ultrasonic vibrations. We mainly produce plastic welding series, metal welding series, and spin welding. It’s commonly used in automotive, electronics, medical, packaging, and textiles.
Ultrasonic sealing machines provide strong seals for products with high oil, water, and powder content. Ordinary heat sealing often fails to seal these products effectively, leading to air leakage, moisture, and spoilage.
Important components:
Generator: The generator is the power supply component of the ultrasonic welding machine, producing high-frequency electrical signals transmitted via cables to the transducer. The generator typically controls vibration frequency and power, making it crucial for the stability and quality of the welding process.
Transducer: A transducer is a device that converts electrical energy into mechanical vibrations.
These vibrations are transmitted to the welded joint via the connected vibration head, generating enough heat to melt the material and complete the weld. The design and quality of the transducer directly affect the vibration efficiency and stability.
Booster: The mechanical vibrations are then amplified by a booster, increasing their amplitude.
Horn and Anvil: The vibrations are transmitted through a horn that focuses and applies them to the welded materials. It can adapt to different shapes and sizes of the product. Anvil supports the product and provides back pressure.
Hot-selling Series
Technical Parameters |
Metal Welding Series |
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Pressure |
1000N |
3000N |
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Electric Box Size | 420mmX211mmX185mm | 420mmX211mmX185mm | 465mmX211mmX185mm | |
Electric Box Weight | 10KG | 10KG | 11.76KG | |
Machine Size | 705mmX420mmX535mm | 747mmX467mmX581mm | 792mmX467mmX581mm | |
Machine Weight | 45 KG | 64.5KG | 66.2KG | |
Power input | 220V 50/60Hz | 220V 50/60Hz | 380V 50/60Hz | |
Frequency | 35KHz | 40KHz |
20KHz |
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Power | 1000W/5A | 800W/5A | 2000W/10A 3000W/15A | 4000W/5000W 15A |
Plastic Welding Series |
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1000N |
2000N |
2000N-Advanced |
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420X211X185mm | 465X211X185 mm | 420mmX211mmX185mm | 750X500X1000mm | |||
10KG | 10KG | / | ||||
827mmX483mmX1018mm | 889X521X1197 | 934X521X1197 | 610X385X1180mm | |||
90KG | 131KG | 80KG | ||||
220V 50/60Hz | 220V 50/60Hz | 380V 50/60Hz | 220V 50/60Hz | |||
20KHz | 35KHz | 40KHz |
20KHz |
20KHz |
35KHz |
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1000W/5A、1500W/8A | 1000W/5A | 800W/5A | 2000W/10A 3000W/15A | 4000W/5000W 15A | 1000W/5A 1500W/8A 2000W/10A | 400W/2A 1000W/15A |
Technical Parameters |
Spin Welding Series |
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Frequency | 35KHz | 20KHz | |
Max. compressed air | 6 bar | ||
Weld width | 1-25mm | 1-90mm | |
speed | 80[m/min] | ||
Generator power | 400/1000W | 1000/2000/3000W | 4000/5000W |
Connected loads of drive | 1Φ 220V | 1Φ 220V | 3Φ 380V |
Packing Sample
Packing Video
Ultrasonic Welding Machine Feature
- German ultrasonic generator with frequency auto-track, constant amplitude, and power control system.Amplitude regulation from 50% to 100%.
- Modular design: easy to install and maintain.Electronic pressure measuring device. The protection system of overload devices.Real-time visualization of the welding process via LCD. Welding parameter data storage.Operation interface in Chinese and English.
- The precision electronic ruler is used to display the weld depth and the accuracy is up to +0.02 mm.
- Multiple welding modes (time and energy fusion mode)and monitoring Ul, Printer output function (optional).
- Ultrasonic welding has a fast cycle time and high welding speed, allowing for completing a large number of welding tasks in a short time, thereby improving production efficiency.
- Ultrasonic welding does not require the use of additional welding materials such as electrodes, fluxes, or adhesives, reducing production costs and environmental pollution.
- Ultrasonic welding is suitable for welding various types of materials, including plastics, metals, glass, ceramics, etc., and can weld materials of different types and thicknesses.
- Due to the absence of flames and smoke during the welding process, ultrasonic welding machines are safer and cleaner, suitable for dust-free and pollution-free working environments.
- Ultrasonic welding produces welding joints with high strength and sealing performance, meeting the requirements of various engineering applications.
Installation Service
1. We provide videos and an instruction manual to show the installation process.
2. We provide training for installation for free in our factory.
3. We can send a technician to the buyer’s factory to install the machine and provide a training course.
After Sales Service
1. One-year warranty and free lifetime technique support.
2. Free spare parts would be supplied if the machine has broken within the warranty period.
3. After the warranty period, the spare parts for replacement are offered based on a certain charge.