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High-precision Chips Packing Machine
Chips Packing Machine Manufacturer /Automatic Snack Packaging Machinery/Vetical Filling Sealing Machine
We are specialized in form fill seal machine for 15 years now , here we will introduce VFFS or HFFS for granule , like chips packing machine, nuts packaging machine, dryfruits premade pouch filling machine, snack doypack sealing machine,seads multihead weighing machine, peanuts packaging machine,corn flakes packaging machinery,popcorn stand up pouch packaging machine, pasta sealing machine,sereal packaging machine, bean vertical sachet machine,grain pouch packaging machine.
This is the fully automatic chips packing machine, machine is able to dosing and filling the chips into the pouch which is the machine made from the film ,then sealing and cut. High precise and fast . You only need to add the chips into the feeder and set the volume per pouch on the touch screen , put the roll film on the machine, then machine will begin working , from film to one bag, Save cost for you. Lot number printer is optional device .
There are many different kind of chips packing machine, we have below pouch style ,you can choose the one you need .If you can’t see the chips packing machine in this page pls have a look at other page ,we have introduced different kinds of chips packing machine in different pages.
Form fill seal machine pouch style
The scope of packaging for form fill seal machine:
It’s suitable to use in packing the high accuracy and easy fragile material , such as : puffy food , crispy rice , Potato Chips, Snacks,nuts, dry fruits, peanuts, sereal,pasta,seads, grain, popcorn, candy , pistachio , sugar , apple slices , dumpling , chocolate , pet food , small wares ,etc .
Picture for Form fill seal machine with multihead weigher
Drawing for chips packing machine
Operating principle & working process
The products come from the production line
→When the products drop into the vibrator with bucket hopper, it will be vibrated out to the conveyor
→ the conveyor will keep sending the product to the weigher until the weigher sending the signal to it.
→the multi heads weigher is for dosing the product and dropping it to the packing machine time by time. It is continuously given the finished signal to the packing machine.
→When the packing machine gets the signal, it will feedback to the weigher and start dropping down the product, then the machine starts drawing down the film, printing the date, sealing, and cutting the package.
→ When the bags made out, they will be transferred out by the finished product conveyor and then to the turn table or the secondary packing.
Item |
Content |
Capacity
|
60-70 bags/min / machine according to the bag sizes,it is also affected by the quality of film and bag length. |
Accuracy |
≤±1.5%, depending on the measuring equipment & materials |
Bag size |
(L)50-330mm(W) 50-200mm |
Film width |
Max 420mm |
Bag type |
Pillow bag,punching hole bag,gusseted bag |
Pulling belt type |
Double-belts pulling film |
Filling range |
10-2000ml |
Film thickness |
0.04-0.09mm |
Film material |
BOPP/VMCPP,PET/PE,BOPP/CPP, PET/AL/PE etc |
Air consumption |
0.8Mpa 0.3m³/min |
Total power |
6.045 KW (depend on the specific circumstances.) |
Voltage |
Single phase220V, three phase380V, 50HZ (depend on the customer’s country) |
Air compressor |
Not less than 1 CBM |
Chips Packing Machine Manufacturer /Automatic Snack Packaging Machinery/Vetical Filling Sealing Machine
Main Performance and Structure Features:
1.A complete package process.This vffs packing machine is capable of automatically completing a series of packaging processes for filling, metering, bagging, date printing, charging (exhaust), and product output.
2.Save time, effort, power, and smarter operation.
3.Multi-selection of packing bag you can choose. it not only could provide the pillow bag, angle fold bag, hang hole bag, link bag, etc, but also it could provide a packing with a new and fashion design, excellent technology.
4.Provide a good quality and high precision, efficiency. Meanwhiles, it would not crash the materials.
5.Easy to operate and use. VFFS high speed machine is a Simple and generous food packing machine.
6.A multi heads weigher-The multihead weigher packing machine (four servo motors) has 10 heads high speed weigher.
Vertical Form Fill Seal Machine details:
Multihead Weigher
Ⅰ. Application:
It is suitable for weighing of granule, slice, roll or irregular shape materials such as candy, seed, jelly, fries, coffee granule, peanut, puffy food, biscuit, chocolate, nut, yogurt pet food, frozen foods, etc. It is also suitable for weighing small hardware and plastic component.
Ⅱ. Features:
*Program recovery function can reduce operation failure;
*All the hoppers can be opened make cleaning easy and quick;
*The weigh hopper can be preset to open in order (staggered) to avoid blockages with puffy or problem products.
* Multilanguage control panel, Spanish, Korea, German, French and Arabic, etc.
*The function of measurement by counting pieces or components to satisfy your various requirements.
Ⅲ. Specifications:
Max. Cap.(g) 10-800grams 800-2000grams
Weighing Accuracy(g) 0.1-1.5grams 0.5-2g
Max. Weighing Speed 70WPM 55WPM
Hopper Volume 1600ML 2500ML
Control Panel 8.4/10.4″LCD Keypad Screen/Touch Screen
Options Dimple Plate/Timing Hopper/Printer/Rotary Top Cone
Driving System Step Motor
Power Requirements 220V / 1000W / 50/60HZ / 10A
Packing Dimension(mm) 1482(L)x1080(W)x1116(H)
Gross WGT 420KG
Z type conveyor similar like product conveyor type
◆Features
It’s suitable use in delivery the grain, food, food stuff etc.
Conveyor with the character of large quantity. NO crash material. High Lifting etc.
Lifting height: 3.3-10m (according to customer’s requires)
Voltage : 220V/400W
It can be made both stainless steel and plastic painted .The contact parts of food grade plastic.
Supporting Platform
Finished Product conveyor
Feature : The machine can sent the packaging finished bag to after packaging detecting device .
Specification : Speed 30m/minutes.
Dimension : 2110*340*500mm .Voltage : 220V/400W.
Chips Packaging Machine
Dry fruits packaging machine
Form fill seal machine manufacturer
Nuts Packaging Machine
Pasta Packaging Machine
Seeds vertical packaging machine
Popcorn doypack packaging machinery
Biscuit or Candy Packaging machinery
Engineer Team
Process
Customer
Installation Service
1.we provide videos and instruction manual to show the process of installation.
2.we provide training for installation for free in our factory.
3.we can send technician to buyer’s factory to install the machine and provide trainning course.
After Sales Service
1.One year warranty and free lifetime technique support.
2.Free spare parts would be supplied if machine broken within warranty period.
3.After the warranty period, the spare parts for replacement are offered based on certain charge.
Parameters and Characteristics
|
A16 |
A14 |
A12 |
A10 |
A8 |
Voltage |
AC110/220 V |
AC110/220 V |
AC110/220 V |
AC110/220 V |
AC110/220 V |
Power Frequency |
50/60 Hz |
50/60 Hz |
50/60 Hz |
50/60 Hz |
50/60 Hz |
Required Current |
14 A |
10 A |
9 A |
8 A |
7 A |
Power |
1.8 kW |
1.5 kW |
1.2 kW |
1.0 kW |
0.9 kW |
Weigh Head Nos |
16 |
14 |
12 |
10 |
8 |
Max weight range |
6500 g |
6500 g |
6500 g |
6500 g |
6500 g |
Single weigh Range |
10-150 g |
10-1200 g |
10-1000 g |
10-800 g |
10-150 g |
Weigh Volume |
1600 mL |
1600 mL |
1600 mL |
1600 mL |
1600 mL |
Max. Speed |
2×65 bags/min |
130 bags/min |
120 bags/min |
70 bags/min |
70 bags/min |
Preset Program |
100 |
100 |
100 |
100 |
100 |
Machine Size L |
1550 mm |
1240 mm |
1172 mm |
1100 mm |
959 mm |
Machine Size W |
1470 mm |
1180 mm |
1115 mm |
1080 mm |
959 mm |
Machine Size H |
1520 mm |
1440 mm |
1425 mm |
1320 mm |
1320 mm |
Machine Weight |
530 kg |
420 kg |
380 kg |
330 kg |
280 kg |
Operating Principle
Feeding
Firstly, product is transferred to infeed funnel by conveyor, and then distributed to linear vibrator pan by the vibration of top cone. The height of infeed funnel is adjustable by adjusting the supporting bar, which can adjust the thickness of product on the top cone.
Distribution
Product is distributed evenly into each linear vibrator pan and then drop into feed hopper by linear vibration. After the weigh hopper finished the previous combination, the feed hopper will drop down the product into weigh hopper by opening the door.
Combination
According to the target weigh, the CPU will combine the weight data received from each weigh hopper, then pick out a closest combination from numerous qualified combination.(As show in chart 3-1-1)
1.The parameters related with the weigh hopper: “AFC”, “Main AMP”, “Lin AMP”, “Average Combination Hoppers”, and “Single Hopper Weigh”. (Details refer to System Setup 6.2)
AFC 0: The bigger of the “Main AMP” and “Lin AMP”, the heavier of the single weigh hopper.
AFC 1:The bigger of the “ Avg Comb HPs”, the lighter of the single weigh hopper.
AFC 2:The bigger of the “Sgl HP Wt”, the heavier of each weigh hopper.
2.The parameters related with the combination: “Optimum”, “Combined Hoppers”
Optimum: Accuracy will be more precise by increasing this value. As show in Chart
3-3-1, if the “Optimum” is 98, the best group (6) will be selected, and then it is unnecessary to combine again.
Combined Hoppers: The pass rate will be better by increasing this value. As show in Chart 3-3-1, if there is no qualified combination and the actual combined hoppers≥ preset “Combined Hoppers”, the product will be enforced to discharge to ensure the machine in continuous running. If the actual combined hoppers< preset “Combined Hoppers”, the machine will wait for the discharged hoppers to re-feed again, and then combine together.
Discharging
There are four ways to discharge the products to the next equipment.
1.Direct Discharge (Timing Hopper set as 0): Product is directly discharged from the collecting funnel to the next equipment.
2.Timing Hopper Discharge(Timing Hopper set as 1):Product is firstly stored in the timing hopper after discharging from collecting funnel, and then dumped to the next equipment. This function is to collect products and shorten the drop time. As show in Chart 3-4-1
3.Timing Hopper Discharge(Timing Hopper set as 2):Product is firstly stored in the timing hopper after discharging from collecting funnel, and then discharged respectively to the next two equipments according to their dump request signal. This function is full utilizing the high speed of multihead weigher. As show in Chart3-4-2
4 Timing Hopper + Auto-sorting(Timing Hopper set as 3):Product is firstly stored in the timing hopper after discharging from collecting funnel. When the weigh of product is unqualified, the Auto-sorting motor will open the right door to dump them to the unqualified channel. As show in Chart 3-4-3
5 Product Stopper: When the product stopper is installed, it will reduce the products to collide. As show in Chart 3-4-4
4.Machine Structure
Main Parts Diagram
No. |
Description |
Note |
No. |
Description |
Note |
1 |
Machine Frame |
|
15 |
Lower Holder |
|
2 |
Weigh Hopper |
|
16 |
Timing Hopper Board |
|
3 |
Feed Hopper |
|
17 |
Control Panel |
|
4 |
Level Sensor |
|
18 |
Discharge Chute |
|
5 |
Support Post |
|
19 |
Timing Hopper |
Option |
6 |
Clamps |
|
20 |
Discharge Funnel |
|
7 |
Upper Bracket 1 |
|
21 |
Discharge chute Holder |
|
8 |
Infeed Funnel |
|
22 |
Base Cover |
|
9 |
Upper Bracket 2 |
|
23 |
Lower Post Bracket |
|
10 |
Main Vibrator Pan |
|
24 |
Handling Ring |
|
11 |
Linear Vibrator Pan |
|
25 |
Printer |
Option |
12 |
Waterproof Cover |
|
26 |
Dimple Plate |
Option |
13 |
Actuator |
|
27 |
Diverter Device |
Option |
14 |
Crank Arm |
|
28 |
Rotary Top Cone |
Option |
Specifications
1.Packing Dimensions: WE-A10: 1620(L) ×1100(W) ×1100(H) mm
WE-A12: 1720(L) ×1100(W) ×1100(H) mm WE-A14: 1720(L) ×1100(W) ×1100(H) mm WE-AM14: 2230(L) ×1420(W) ×1870(H) mm
1. Packing Weight: 420 kg(10), 450 kg(12), 490 kg(14), 650 kg(big 14)
2.Installation Dimension:As show in the following chart.
Maintenance and Repair
The machine must be power off during maintenance and inspection, and should be operated by trained technician. To ensure the normal operation, prolong the usage life and exert the economic value, the daily maintenance should be well performed.
1.The untrained person is not allowed to disassemble this machine.
2.The parts contacted with products, like top cone, linear vibrator pan, feed hopper, weigh hopper, etc, should be cleaned after daily use.
3.Check out whether there is any material on the weigh hopper hanger or not before running, and clean out the dust on the hanger after using.
4.Lubricate the joints of each hopper with edible every 7 days.
5.Clean the dust inside of the actuator every 2 months.
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