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Tailored Cartoning Machine for Serbian Pharma Client

A leading Serbian pharmaceutical company sought cartoning equipment for their popular stick-pack products. Their product had two completely different box designs – one with glue-sealed double-layer compartments and another with tuck-top single-layer packaging.

The Challenge: One Machine for Two Designs?

The client initially hoped to use a single machine for both packaging types, but technical analysis revealed critical differences:

  1. Glue-Sealed Box
    • Double-row stick packs with a cardboard divider in between
    • Hot-melt glue sealing with tamper-evident tear strip
  2. Tuck-Top Box
    • Single-row stick pack arrangement
    • Mechanical tuck-in closure (glue-free)

Our engineers determined that integrating both functions into one machine would compromise speed, increase downtime, and raise maintenance costs.

The Solution: Two Machines, Maximum Efficiency

  1. Glue-Sealing Cartoner
    • Dual-lane infeed for automatic stick-pack alignment
    • Integrated divider insertion system for precise cardboard placement
    • Hot-melt glue sealing with tamper-evident strip application

2.Tuck-Top Cartoner

  • High-speed single-lane loading (up to 200 packs/min)
  • Mechanical tuck-in closure for eco-friendly packaging
  • Compact footprint for space-constrained facilitie

Why Not a Universal Machine?

  • Sealing method conflict: Switching between glue and tuck-top requires major adjustments (~30 min downtime)
  • Structural differences: Double-row divider systems cannot adapt to single-row layouts
  • Cost inefficiency: Retrofitting costs ~60% of a new machine but reduces output by 40%

“Specialization drives efficiency,” emphasizes our Machinery’s lead engineer. “We don’t just sell machines—we deliver science-based packaging solutions.” 

Need a custom cartoning solution? Contact us today!

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